Wheel Loss - The Problem
Research on the scale of the problem in the UK has indicated that the following are typical annual frequencies:
- Up to 11,000 reported wheel fixing defects
- Up to 400 wheel detachments
- Up to 134 accidents involving vehicle/property damage
- Up to 27 accidents resulting in personal injury
- Up to 7 fatalities per annum
Consequences for commercial vehicle operators involved in such incidents can include the following:
- Heavy fines
- A poor safety record
- Escalating insurance costs
- Negative impact on corporate and public image
- Vehicle operating licences may also be at risk
In the UK, in 1997, the Department of Transport published an advice leaflet (Careless Torque Costs Lives) with the intention of reducing the scale of the problem. No measurable improvement resulted.
In 2006, the Department for Transport commissioned Transport Research Laboratories (TRL Ltd.) to undertake further studies. The report; S0535/V6 “Heavy Vehicle Wheel Detachment” published in November 2006 indicated that wheel detachment was still an ongoing problem, both in the UK and other countries – which were “broadly comparable”. In the UK, the problem incidence was reported as 11,000 wheel defects, 400 detachments, 27 injury accidents and 7 fatalities per annum.
It was noted that there were a wide range of “Best Practice” maintenance procedures and there was evidence that those operators who followed them reported fewer problems (but none claimed complete resolution). A number of devices which address the problem were recognised but no evaluation was made as to their effectiveness. However, in the VOSA statistics of roadside checks it was found that 15% of vehicles with wheel defects were equipped with movement indicators and 2% had retention devices fitted.
The report recommended that there should be further standardisation of best practice wheel tightening procedures and that education or even enforcement might be considered. From an engineering perspective, the report suggested that possible fundamental re-design of wheel attachment might be considered or the mandatory use of nut retention devices or movement indicators if independently shown to be effective.

